AlSi10Mg
AlSi10Mg is a lightweight aluminum alloy with excellent strength-to-weight ratio and thermal properties. It is widely used for complex geometries in automotive and aerospace structural parts.
Material Parameters & Mechanical Properties
Key Applications
Motorsport & High-Performance Racing
We deliver critical competitive advantages for racing teams through rapid response manufacturing. By realizing highly complex thermodynamic and aerodynamic internal structures like custom intake manifolds and conformal cooling housings, we help engineers meet strict mid-season deadlines.
Aerospace, eVTOL & New Space
Our aluminum AM capabilities offer a highly efficient alternative for extreme lightweighting in the aerospace sector. We rapidly produce complex generative designs, including CubeSat brackets and drone housings, supporting agile iteration from initial prototype to low-volume production.
Application Cases
Heat Exchangers
Lightweight, high-strength heat exchangers for automotive applications, overcoming traditional brazing limits.
Core Advantages
- Material: High‑strength Aluminum Alloy, offering a balance of low weight and good thermal conductivity.
- Structure: Monolithic printing. Features extremely thin walls (down to 0.3mm) and complex internal lattices for fluid mixing.
- Advantage: Eliminates the risk of leakage at joints common in brazed aluminum exchangers and allows for topology optimization to reduce weight .
Transmission & Gearbox Components
Lightweight housings featuring integrated complex oil circuits for superior lubrication.
Core Advantages
- Material: AlSi10Mg
- Industry: Automotive & EV
- Core Design: Embeds conformal oil passages directly inside the housing walls. These curved channels guide oil smoothly around corners, impossible to achieve with straight‑line drilling.
- Weight Reduction: Applies topology optimization to remove material from non‑load‑bearing areas, reducing housing weight while maintaining structural stiffness.
- Performance: Improves lubrication efficiency by optimizing flow paths to critical gears and bearings, reducing pressure drop and pump energy consumption.
Closed Impeller
Designed for efficient fluid handling and optimized rotational inertia.
Core Advantages
- Material: AlSi10Mg
- Industry: Automotive Turbochargers, Industrial HVAC, Fluid Compressors
- Monolithic Fabrication: Single‑piece construction removes the need for multi‑part machining and brazing, reducing assembly time and joint failure risks.
- Internal Flow Optimization: Supports complex, overlapping blade geometries to improve aerodynamic efficiency and flow volume.
- Low Inertia: The lightweight aluminum structure reduces rotational mass, improving spool‑up times and dynamic responsiveness.
Complex Volute / Pump Housing
Designed for optimized fluid dynamics and pressure containment in fluid management systems.
Core Advantages
- Material: AlSi10Mg
- Industry: Chemical Processing, Aerospace, High‑Performance Automotive
- Internal Flow Optimization: Integrates complex internal volute geometries to reduce fluid turbulence and pressure drops.
- Part Consolidation: Replaces multi‑part assemblies, removing the need for gaskets and improving structural integrity.
- Tooling‑Free Production: Eliminates the need for casting molds, supporting rapid design iterations and on‑demand production.
UAV Motor Housing / Lightweight Mounting Bracket
Designed for mass reduction and thermal management in unmanned aerial systems.
Core Advantages
- Material: AlSi10Mg
- Industry: Commercial UAVs, Aerospace, Aerial Cinematography
- Topology Optimization: Reduces component weight while maintaining structural rigidity, supporting improved payload capacity and flight times.
- Integrated Thermal Management: Incorporates conformal cooling fins and internal air channels to assist in motor heat dissipation during operation.
- Part Consolidation & Anti‑Vibration: Consolidates multi‑part assemblies into a single structure, removing fastener dependencies and mitigating high‑frequency vibrations.
Custom Intake Manifold
Developed for balanced airflow distribution and volumetric efficiency in internal combustion engines.
Core Advantages
- Material: AlSi10Mg
- Industry: Motorsports, High‑Performance Automotive, Custom Tuning
- Fluid‑Dynamic Optimization: Supports asymmetric runner and plenum designs based on CFD data, bypassing casting draft angle constraints to improve air distribution equality.
- Part Consolidation: Integrates features such as injector ports and velocity stacks into a single structure, removing weld seams and potential vacuum leak points.
- Packaging & Lightweighting: Uses variable‑thickness walls to reduce mass while adapting to constrained engine bay envelopes.
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